Manufacturing

Comprehensive Manufacturing of Prototypes and Production Volumes

Interconnect Systems International (ISI), a Molex company, is a world-class, microelectronics solutions provider with a vertically integrated, ITAR-compliant manufacturing facility located in Camarillo, CA. Our on-site engineering team enables us for rapid prototyping, design improvements, manufacturing optimization, and quick time-to-market. Broad manufacturing and testing capabilities, coupled with our commitment to new technologies and continuous improvement, uniquely position ISI to provide valuable mission-critical solutions.

Advanced Surface-Mount Technology

Advanced SMT combined with microelectronics assembly makes ISI a unique manufacturing partner to provide a full, turn-key solution to complex electronic assembly needs.

SMT placement capability to 01005 component size
Odd-form component placement BGAs up to 74mm2
Nitrogen-capable conduction/convection reflow ovens
Selective soldering equipment
Active Optical Inspection

Bare Die Assembly

ISI has invested heavily in our bare die assembly equipment and in building a team of skilled bare die assembly and wire bonding technicians. Our extensive bare die handling capabilities allow us to deal with various types of packaging and substrates to deliver complex microelectronics assemblies.

Electronics Overmolding

Encapsulation, or electronics overmolding ensures protection against shock, vibration and harsh environments encountered in subsequent manufacturing processes, as well as throughout the lifetime of the product.

In house design and manufacturing of high-volume transfer mold equipment
Thermoset epoxy material used in standard BGA and QFP packages
Complex, multiple components integrated into a single module
Ideal for miniaturization and ruggedization for harsh environments

Interconnect Technologies

ISI’s standard and custom connector products and technologies support a wide range of commercial, industrial and defense applications. Our in-house design and manufacturing capabilities allow us to go from concept to production in weeks.

Multiple options for board-to-board connectors
Module and IC package interconnect: BGA, PGA, DIP, etc.
Material analysis for mechanical, thermal & electrical optimization
US-based, ITAR-certified facility
Value-added assemblies and connectors

Test & Inspection

ISI’s broad testing capabilities ensure product quality & reliability. In addition, ISI can develop and implement a comprehensive test plan to verify performance to customer specifications.

System Level Testing

Component Testing

Physical & Mechanical
Electrical
Environmental

Boundary Scan
Functional
Environmental Stress Screen

Certifications & Affiliations

As a Molex company, ISI is committed to delivering world-class products of the highest quality and value. ISI maintains industry certifications and association memberships to ensure that we are compliant with regulatory requirements and uphold high quality standards for our products.

International Traffic in Arms Regulations (ITAR) control the export and import of defense-related articles and services on the United States Munitions List (USML).

The ISO 9000 family of quality management systems standards is designed to help organizations ensure that they meet the needs of customers and other stakeholders while meeting statutory and regulatory requirements related to a product or program.

ISI’s Camarillo facility is an IPC member in good standing and subject to the rules and regulations of the IPC trade association.

Electronics Manufacturing

Vertically Integrated, US-Based, ITAR-Compliant Manufacturing Facility